We tested the car last Sunday and everything was fine except after 3 minutes of continuous hard running through a simulated autocross course, the clutch stopped fully releasing. I assumed that I would just have to bleed the clutch and add a heat shield to the hoses and all would be well. When we unloaded in Lincoln, the problem persisted and made practice launches for the ProSolo very difficult because as soon as I took my foot off the brake, the car would roll through the start lights. In order to adjust the hydraulic release bearing, the transmission would have to come out.
The shifter, drive shaft, seat, tunnel and crossmember all had to come out in order to remove the transmission |
And finally I could get to the release bearing and adjust it out a little. |
I used some flat bar to add strength to the bracket |
They told me the welder came with a sample spool of wire, what I discovered when I got back to the site was that it was flux core, and I have never welded with flux core. |
Front suspension cam-ProSolo
Briget Pro Solo launch 1
Briget Pro Solo launch 2
Briget Pro Solo launch 3
Briget came back from her runs reporting that the car felt fine but was a little understeery. I attempted to correct this by stiffening the rear sway bar but during my runs I was spinning the inside rear tire a lot. Also, Briget got warnings for exceeding the sound regulations but curiously, I received no warnings. In an attempt to cure the wheelspin, I installed the front sway bar and softened the rear sway bar again. Briget went out for ProSolo session 2 and came back reporting that the car felt better but she couldn't get it to rotate properly.
Briget Pro Solo session 1
Mark Pro Solo session 1
Briget Pro Solo Splitter cam
Briget Pro Solo session 2
For my second session I tried stiffening the front spring rate and going full soft on the rear sway bar and the car felt better to me as far as wheelspin goes but it could have also been that I was driving better. the Avons were not overheating despite the back to back runs but we were also only pulling 1.3 peak lateral G, which is significantly less than what we should have. We started to notice a strange wear pattern on the outside shoulder of the front tires and pumped up the pressures for the next days runs. I also changed the angle of the exhaust tips from pointing out to pointing in in an attempt to pass the sound regulations.
Mark Pro Solo session 2a
Mark Pro Solo session 2b
For session 3 of ProSolo, Briget wanted the same settings she had from session 2 so I softened the front spring rate and stiffened the rear bar again. She set her most competitive times yet and the front tires looked a little more normal. I went out for my 3rd session but was late to grid and penalized two runs so I managed only one run on each course. The car still had wheelspin but wasn't hopping around as much in the back so some of the adjustments were working. Briget and I didn't do very well relative to our competition in the ProSolo but the car didn't miss a beat even with 22 hard launches and aggressive runs, which is a victory. However, the car was still hitting 103 dB on the sound meter and something drastic would have to be done.
Mark Pro Solo session 3
We went to Speedway Motors and purchased two long bullet mufflers and a side pipe kit. Then I got to use my new welder again and added the mufflers to the current ones I had on the car. This significantly reduced the noise level of the car. Now I could hear the gears in the transmission whining and the rubber chunks flying off the rear tires and hitting the wheel wells.
One of the modified side pipes with two bullet mufflers welded together, and adding 13 lbs. |
Briget day 1 quicket run
Mark day 1 third run
Mark day 1 fender cam
For day 2 of Solo competition, Briget started out in wet conditions and had her hands full keeping the car pointed in the right direction. This got better for 2nd and 3rd runs but she couldn't dig herself out of the hole she was in from day 1. I had an hour or two until I ran and during that time, several people came over to discuss the car. They all said that out on course, the car appears to go into a positive camber situation up front, causing rollover and tire smoke. I was so caught up with spring rates, panhard bars, high and low speed compression and tire pressures that I forgot about alignment. I was running very little toe-out and only -.5 degrees camber and wondered how quickly I could change these things because I was already parked in grid. I decided to go for it and loosened off the upper control arm bolts and added some spacers to increase camber, which also increased toe-out.
Briget day 2 bumper cam with data
Mark day 2 tire cam with data
The car responded well to the changes and understeer was significantly reduced, but my driving was still shabby. For my next two runs I removed the spoiler and diffuser and tried to be smoother out on course. The car was actually a little oversteery in places, which was a good sign that the alignment helped. I still finished 2nd last in class and way off the leader but the car held together, felt great and is easy to drive. After a lot of discussion with people more knowledgeable than me, it was determined that I need a wider tire and wider track width up front on the car. I already have a set of wheels that will widen the track width by 3 inches and a set of Avons are on the way, bumping tire size from 10.7" to 12.3". In the meantime, I will continue to play with alignment, Panhard bar, tire pressures and shock settings.
No comments:
Post a Comment